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簡要(yao)描述(shu):全(quan)自動(dong)生(sheng)物發酵罐(guan)由(you)發酵罐(guan),空氣(qi)處理系(xi)統、蒸(zheng)汽凈(jing)化(hua)系(xi)統、電(dian)器控制系(xi)統、恒(heng)溫系(xi)統及(ji)管(guan)路、閥門、輔助系(xi)統,傳(chuan)感(gan)器與壹(yi)次儀表(biao)系(xi)統,下(xia)位機(ji)控制系(xi)統(現(xian)場(chang)PLC控制系(xi)統,二(er)次儀表(biao)),上(shang)位機(ji)系(xi)統以(yi)及(ji)臺(tai)架等(deng)組成(cheng)。生(sheng)物發酵罐(guan)廠家(jia)
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| 品(pin)牌 | 其他品(pin)牌 | 產(chan)地 | 國(guo)產(chan) |
|---|---|---|---|
| 產(chan)品新(xin)舊 | 全(quan)新 |
全(quan)自動(dong)生(sheng)物發酵罐(guan)
發酵罐(guan)概述Overview Of Fermentation Tank
常見的(de)發酵罐(guan)分為(wei)固(gu)體(ti)發酵罐(guan)和(he)液體(ti)發酵罐(guan)。發酵罐(guan)根據(ju)容積(ji)和(he)用(yong)途(tu)不(bu)同,分(fen)為(wei)種子(zi)罐(guan)(菌種(zhong)發酵罐(guan))和(he)發酵罐(guan)。發酵罐(guan)根據(ju)需(xu)氧類(lei)型(xing)的(de)不(bu)同又(you)分(fen)為通(tong)風式發酵罐(guan)和(he)厭(yan)氧發酵罐(guan)。發酵罐(guan)、種子(zi)罐,有碳鋼(gang)制、不(bu)銹鋼(gang)、高鎳基合金(jin)等,主(zhu)要(yao)用於生(sheng)化(hua)發酵生(sheng)產(chan)。如生(sheng)產(chan)味(wei)精(jing)、檸檬(meng)酸、酶制(zhi)劑(ji)、溶(rong)劑(ji)、制(zhi)藥、食(shi)品(pin)等(deng)行業(ye)。
壹、發酵罐(guan)的(de)基本(ben)條(tiao)件(jian)Basic Conditions Of Fermentation Tank
機(ji)械(xie)攪拌發酵罐(guan)是發酵工(gong)廠(chang)常用類(lei)型之(zhi)壹(yi)。它是(shi)利(li)用(yong)機(ji)械(xie)攪拌器的(de)作(zuo)用(yong),使空氣和(he)醪(lao)液充分(fen)混合,促(cu)使氧在(zai)醪(lao)液中溶(rong)解,以保證供(gong)給(gei)微(wei)生(sheng)物生(sheng)長(chang)繁殖、發酵所(suo)需(xu)要的(de)氧氣(qi)。使用發酵罐(guan)的(de)基本(ben)要求:
1、發酵罐(guan)應具有(you)適(shi)宜(yi)的(de)徑(jing)高比(bi)。發酵罐(guan)的(de)高度與(yu)直徑(jing)之(zhi)比(bi)壹(yi)般為(wei)1.7~4倍(bei)左(zuo)右,罐(guan)身越(yue)長(chang),氧的(de)利(li)用(yong)率(lv)較(jiao)高。
2、發酵罐(guan)能(neng)承受壹(yi)定(ding)壓(ya)力(li)。由(you)於發酵罐(guan)在消(xiao)毒(du)及(ji)正常工(gong)作(zuo)時(shi),罐(guan)內有壹定(ding)的(de)壓(ya)力(li)(氣(qi)壓(ya)與(yu)液壓)和(he)溫度,因(yin)此罐(guan)體(ti)各部件(jian)要有(you)壹(yi)定(ding)的(de)強(qiang)度,能(neng)承受壹(yi)定(ding)的(de)壓(ya)力(li)。
3、發酵罐(guan)的(de)攪拌通(tong)風裝置(zhi)使氣液充分(fen)混合,保(bao)證發酵液必須的(de)溶(rong)解氧。
4、發酵罐(guan)應具有(you)足(zu)夠(gou)的(de)冷(leng)卻(que)面(mian)積(ji)。微(wei)生(sheng)物生(sheng)長(chang)代謝(xie)過(guo)程(cheng)放出(chu)大量的(de)熱(re)量,為(wei)了控制發酵過(guo)程(cheng)不(bu)同階(jie)段(duan)所(suo)需(xu)的(de)溫度,應裝有(you)足(zu)夠(gou)的(de)冷(leng)卻(que)面(mian)積(ji)。
5、發酵罐(guan)內應盡量減(jian)少(shao)死角(jiao),避(bi)免(mian)藏垢(gou)積汙(wu),易(yi)滅菌,避(bi)免染(ran)菌。
6、攪拌器的(de)軸(zhou)封(feng)應嚴(yan)密(mi),盡量減(jian)少(shao)泄(xie)漏(lou)。
二、發酵罐(guan)罐體(ti)尺寸(cun)比(bi)例(li)Size Proportion Of Fermentation Tank
罐體(ti)各部分(fen)的(de)尺寸(cun)有壹定(ding)的(de)比(bi)例(li),罐的(de)高度與(yu)直徑(jing)之(zhi)比(bi)壹(yi)般為(wei)1.7~4倍(bei)左(zuo)右。
發酵罐(guan)通(tong)常裝有(you)兩組攪拌器,兩組攪拌器的(de)間(jian)距(ju)S約(yue)為(wei)攪拌器直徑(jing)的(de)三(san)倍(bei)。
對(dui)於(yu)大型發酵罐(guan)以及(ji)液體(ti)深度HL較(jiao)高的(de),可(ke)安裝三組或(huo)三(san)組(zu)以上(shang)的(de)攪拌器。
最(zui)下面壹(yi)組攪拌器通(tong)常與風管(guan)出(chu)口(kou)較(jiao)接近為(wei)好,與罐底(di)的(de)距(ju)離(li)C壹般等(deng)於(yu)攪拌器直徑(jing)Di,但也(ye)不(bu)宜小於(yu)0.8Di,否(fou)則(ze)會影(ying)響液體(ti)的(de)循(xun)環(huan)。
三(san)、發酵罐(guan)的(de)結構(gou)Structure Of Fermentation Tank
好氣性機(ji)械(xie)攪拌發酵罐(guan)是密(mi)封式受壓設(she)備(bei),主(zhu)要(yao)部件(jian)包括(kuo)罐(guan)身(shen)、攪拌器、軸封(feng)、打(da)泡器、聯軸(zhou)器、中間(jian)軸(zhou)承、空氣(qi)吹(chui)泡管(guan)(或空(kong)氣噴射器)、擋(dang)板、冷(leng)卻裝(zhuang)置(zhi)、人孔(kong)以及(ji)管(guan)路等(deng)。
系(xi)統由(you)發酵罐(guan),空氣(qi)處理系(xi)統、蒸(zheng)汽凈(jing)化(hua)系(xi)統、電(dian)器控制系(xi)統、恒(heng)溫系(xi)統及(ji)管(guan)路、閥門、輔助系(xi)統,傳(chuan)感(gan)器與壹(yi)次儀表(biao)系(xi)統,下(xia)位機(ji)控制系(xi)統(現(xian)場(chang)PLC控制系(xi)統,二(er)次儀表(biao)),上(shang)位機(ji)系(xi)統以(yi)及(ji)臺(tai)架等(deng)組成(cheng)。
四、全(quan)自動(dong)生(sheng)物發酵罐(guan)技(ji)術(shu)參數(shu)/Technical Parameter
| 公稱(cheng)體(ti)積(ji) Nominal Volume | 5~3000L |
| 裝(zhuang)液系(xi)數Liquid Loading Coefficient | 65-80%, Optimum 70% |
| 罐體(ti)配(pei)置(zhi) Can Body Configuration | 不(bu)銹鋼(gang)SUS316L/SUS304材質(zhi); Stainless steel SUS316L / SUS304 Material; Jacket temperature control and optimization of diversion design; Internal surface polishing, RA ≤ 0.6 μ m; External surface polishing or matte treatment (glass shot blasting); Long strip mirror with large viewing angle, complete interfaces of pH electrode, do electrode and temperature electrode; The tank cover is equipped with flame inoculation port and feeding standby interface, etc |
| 攪拌系(xi)統 Mixing System | 頂入式(shi)機(ji)械(xie)攪拌系(xi)統;無菌機(ji)封(feng)系(xi)統;直(zhi)流攪拌電(dian)機(ji)(10L及(ji)以(yi)下)或交(jiao)流電(dian)機(ji); Jacking mechanical mixing system; Aseptic mechanical sealing system; DC mixing motor (10L and below) or AC motor; Standard configuration: 2-layer flat impeller and one-stage high-efficiency defoaming paddle; There are also inclined blades, curved blades, axial flow blades, etc; Adjustable speed, digital setting speed control |
| 結構(gou)方式(shi) Structure Mode | 落地(di)式框架結構(gou),節省空間(jian),萬向腳(jiao)輪,操作方便(bian) Floor type frame structure, space saving, universal casters, convenient operation |
| 通(tong)氣系(xi)統Ventilation System | 深層(ceng)通(tong)氣,全(quan)不(bu)銹鋼(gang)管(guan)路; Deep ventilation, all stainless steel pipeline; Glass rotor flowmeter display, pressure display, manual valve adjustment flow; High efficiency sterilizing filter equipped with stainless steel housing, with a filtration accuracy of 0.01 μ m; External compressed air is required, equipped with high-quality water removal and pressure stabilizing devices, to continuously and stably supply gas; Optional mass flow controller for automatic control of air flow |
| 罐(guan)壓控制 Tank Pressure Control | 頂部排(pai)氣口(kou)配(pei)置(zhi)指針(zhen)式(shi)壓(ya)力(li)表顯示罐壓(ya),不(bu)銹鋼(gang)閥門手動調(tiao)節; The top exhaust port is equipped with a pointer pressure gauge to display the tank pressure, and the stainless steel valve is manually adjusted; It can be equipped with inlet pressure transmitter and automatic regulating valve to realize automatic control of tank pressure |
| 溫度控制/Temperature Control | 在(zai)線檢(jian)測,數(shu)字化(hua)設定(ding),自動(dong)/手動控制自由(you)切換(huan); Online detection, digital setting, automatic / manual control, free switching; German PT-100 temperature probe and digital temperature instrument; Automatic temperature control of electric heating thermostatic water tank and external cooling water |
| Ph控制 Ph Control | 在(zai)線檢(jian)測,1路(lu)或2路(lu)蠕(ru)動泵(beng)自動(dong)流加堿或酸液進行調(tiao)節; Online detection, 1 or 2 peristaltic pumps automatically add alkali or acid for regulation; Imported Mettler (Hamilton) pH electrode, which can be sterilized by high temperature steam |
| 溶(rong)氧(Do) Dissolved Oxygen (Do) | 在(zai)線檢(jian)測,範(fan)圍(wei)0-100%或(huo)0-200%; Online detection, range 0-100% or 0-200%; Imported Mettler (Hamilton) do electrode, which can be sterilized by high temperature steam; Optional linkage control with speed and ventilation (to be specified when ordering) |
| 補(bu)料控制Replenishment Control | 標(biao)配(pei)1路/2路等多(duo)路蠕(ru)動泵(beng)時(shi)間(jian)比(bi)例(li)流加補料,流加量累積(ji)顯(xian)示、記錄 It is equipped with 1-way / 2-way and other multi-channel peristaltic pumps as standard, with time proportional flow feeding and feeding, and the cumulative flow feeding amount is displayed and recorded |
| 消(xiao)泡方式Defoaming Mode | 傳(chuan)導(dao)式(shi)泡(pao)沫(mo)電(dian)極,泡沫(mo)異常狀況自動(dong)報(bao)警; The conductive foam electrode automatically alarm the abnormal condition of foam. One peristaltic pump is equipped as standard for automatic / manual flow of defoamer, and the cumulative flow dosage is displayed and recorded |
| 控制系(xi)統 Control System | 應用工(gong)業(ye)級MC-bio控制系(xi)統,采(cai)用(yong)西門子PLC控制器; Apply industrial MC bio control system and Siemens PLC controller; 32-bit true color touch screen operation interface with complete functions and stable operation; Another type a simple instrument control system is optional |
| 滅菌方(fang)式/Sterilization Method | 在位滅菌,手動控制,需(xu)接外源(yuan)飽和(he)蒸(zheng)汽 In place sterilization, manual control, need to connect external saturated steam |
| 可選(xuan)配(pei)項(xiang)/Optional Configuration | 1.多(duo)路補料(liao) Multiple feeding |
| 設(she)備(bei)特(te)點Equipment Characteristics | 在(zai)位滅菌,安全(quan)可靠,培養基濃度準(zhun)確; In situ sterilization, safe and reliable, accurate medium concentration; No risk of transmission leakage; Large viewing angle longitudinal mirror observation is clear; Various and reliable inoculation methods (standard flame inoculation port, differential pressure inoculation port and other forms are optional); Floor type tank, beautiful and generous; Easy operation and disassembly; Special specifications can be customized. |
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