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          當前位置(zhi):首頁(ye)  >  產(chan)品中(zhong)心  >  發酵罐(guan)  >  全(quan)自動(dong)生(sheng)物發酵罐(guan)  >  全(quan)自動(dong)生(sheng)物發酵罐(guan)

          全(quan)自動(dong)生(sheng)物發酵罐(guan)

          簡要(yao)描述(shu):全(quan)自動(dong)生(sheng)物發酵罐(guan)由(you)發酵罐(guan),空氣(qi)處理系(xi)統、蒸(zheng)汽凈(jing)化(hua)系(xi)統、電(dian)器控制系(xi)統、恒(heng)溫系(xi)統及(ji)管(guan)路、閥門、輔助系(xi)統,傳(chuan)感(gan)器與壹(yi)次儀表(biao)系(xi)統,下(xia)位機(ji)控制系(xi)統(現(xian)場(chang)PLC控制系(xi)統,二(er)次儀表(biao)),上(shang)位機(ji)系(xi)統以(yi)及(ji)臺(tai)架等(deng)組成(cheng)。生(sheng)物發酵罐(guan)廠家(jia)

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          • 更(geng)新時(shi)間(jian):2025-12-27
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          全(quan)自動(dong)生(sheng)物發酵罐(guan)

          發酵罐(guan)概述Overview Of Fermentation Tank

          常見的(de)發酵罐(guan)分為(wei)固(gu)體(ti)發酵罐(guan)和(he)液體(ti)發酵罐(guan)。發酵罐(guan)根據(ju)容積(ji)和(he)用(yong)途(tu)不(bu)同,分(fen)為(wei)種子(zi)罐(guan)(菌種(zhong)發酵罐(guan))和(he)發酵罐(guan)。發酵罐(guan)根據(ju)需(xu)氧類(lei)型(xing)的(de)不(bu)同又(you)分(fen)為通(tong)風式發酵罐(guan)和(he)厭(yan)氧發酵罐(guan)。發酵罐(guan)、種子(zi)罐,有碳鋼(gang)制、不(bu)銹鋼(gang)、高鎳基合金(jin)等,主(zhu)要(yao)用於生(sheng)化(hua)發酵生(sheng)產(chan)。如生(sheng)產(chan)味(wei)精(jing)、檸檬(meng)酸、酶制(zhi)劑(ji)、溶(rong)劑(ji)、制(zhi)藥、食(shi)品(pin)等(deng)行業(ye)。

           

          壹、發酵罐(guan)的(de)基本(ben)條(tiao)件(jian)Basic Conditions Of Fermentation Tank

          機(ji)械(xie)攪拌發酵罐(guan)是發酵工(gong)廠(chang)常用類(lei)型之(zhi)壹(yi)。它是(shi)利(li)用(yong)機(ji)械(xie)攪拌器的(de)作(zuo)用(yong),使空氣和(he)醪(lao)液充分(fen)混合,促(cu)使氧在(zai)醪(lao)液中溶(rong)解,以保證供(gong)給(gei)微(wei)生(sheng)物生(sheng)長(chang)繁殖、發酵所(suo)需(xu)要的(de)氧氣(qi)。使用發酵罐(guan)的(de)基本(ben)要求:

           

          1、發酵罐(guan)應具有(you)適(shi)宜(yi)的(de)徑(jing)高比(bi)。發酵罐(guan)的(de)高度與(yu)直徑(jing)之(zhi)比(bi)壹(yi)般為(wei)1.7~4倍(bei)左(zuo)右,罐(guan)身越(yue)長(chang),氧的(de)利(li)用(yong)率(lv)較(jiao)高。

          2、發酵罐(guan)能(neng)承受壹(yi)定(ding)壓(ya)力(li)。由(you)於發酵罐(guan)在消(xiao)毒(du)及(ji)正常工(gong)作(zuo)時(shi),罐(guan)內有壹定(ding)的(de)壓(ya)力(li)(氣(qi)壓(ya)與(yu)液壓)和(he)溫度,因(yin)此罐(guan)體(ti)各部件(jian)要有(you)壹(yi)定(ding)的(de)強(qiang)度,能(neng)承受壹(yi)定(ding)的(de)壓(ya)力(li)。

          3、發酵罐(guan)的(de)攪拌通(tong)風裝置(zhi)使氣液充分(fen)混合,保(bao)證發酵液必須的(de)溶(rong)解氧。

          4、發酵罐(guan)應具有(you)足(zu)夠(gou)的(de)冷(leng)卻(que)面(mian)積(ji)。微(wei)生(sheng)物生(sheng)長(chang)代謝(xie)過(guo)程(cheng)放出(chu)大量的(de)熱(re)量,為(wei)了控制發酵過(guo)程(cheng)不(bu)同階(jie)段(duan)所(suo)需(xu)的(de)溫度,應裝有(you)足(zu)夠(gou)的(de)冷(leng)卻(que)面(mian)積(ji)。

          5、發酵罐(guan)內應盡量減(jian)少(shao)死角(jiao),避(bi)免(mian)藏垢(gou)積汙(wu),易(yi)滅菌,避(bi)免染(ran)菌。

          6、攪拌器的(de)軸(zhou)封(feng)應嚴(yan)密(mi),盡量減(jian)少(shao)泄(xie)漏(lou)。

           

          二、發酵罐(guan)罐體(ti)尺寸(cun)比(bi)例(li)Size Proportion Of Fermentation Tank

          罐體(ti)各部分(fen)的(de)尺寸(cun)有壹定(ding)的(de)比(bi)例(li),罐的(de)高度與(yu)直徑(jing)之(zhi)比(bi)壹(yi)般為(wei)1.7~4倍(bei)左(zuo)右。

          發酵罐(guan)通(tong)常裝有(you)兩組攪拌器,兩組攪拌器的(de)間(jian)距(ju)S約(yue)為(wei)攪拌器直徑(jing)的(de)三(san)倍(bei)。

          對(dui)於(yu)大型發酵罐(guan)以及(ji)液體(ti)深度HL較(jiao)高的(de),可(ke)安裝三組或(huo)三(san)組(zu)以上(shang)的(de)攪拌器。

          最(zui)下面壹(yi)組攪拌器通(tong)常與風管(guan)出(chu)口(kou)較(jiao)接近為(wei)好,與罐底(di)的(de)距(ju)離(li)C壹般等(deng)於(yu)攪拌器直徑(jing)Di,但也(ye)不(bu)宜小於(yu)0.8Di,否(fou)則(ze)會影(ying)響液體(ti)的(de)循(xun)環(huan)。

           

          三(san)、發酵罐(guan)的(de)結構(gou)Structure Of Fermentation Tank

          好氣性機(ji)械(xie)攪拌發酵罐(guan)是密(mi)封式受壓設(she)備(bei),主(zhu)要(yao)部件(jian)包括(kuo)罐(guan)身(shen)、攪拌器、軸封(feng)、打(da)泡器、聯軸(zhou)器、中間(jian)軸(zhou)承、空氣(qi)吹(chui)泡管(guan)(或空(kong)氣噴射器)、擋(dang)板、冷(leng)卻裝(zhuang)置(zhi)、人孔(kong)以及(ji)管(guan)路等(deng)。

          系(xi)統由(you)發酵罐(guan),空氣(qi)處理系(xi)統、蒸(zheng)汽凈(jing)化(hua)系(xi)統、電(dian)器控制系(xi)統、恒(heng)溫系(xi)統及(ji)管(guan)路、閥門、輔助系(xi)統,傳(chuan)感(gan)器與壹(yi)次儀表(biao)系(xi)統,下(xia)位機(ji)控制系(xi)統(現(xian)場(chang)PLC控制系(xi)統,二(er)次儀表(biao)),上(shang)位機(ji)系(xi)統以(yi)及(ji)臺(tai)架等(deng)組成(cheng)。

           

           

          四、全(quan)自動(dong)生(sheng)物發酵罐(guan)技(ji)術(shu)參數(shu)/Technical Parameter

          公稱(cheng)體(ti)積(ji)

          Nominal Volume

          5~3000L

          裝(zhuang)液系(xi)數Liquid Loading Coefficient

          65-80%, Optimum 70%

          罐體(ti)配(pei)置(zhi)

          Can Body Configuration

          不(bu)銹鋼(gang)SUS316L/SUS304材質(zhi);
          夾套控溫,優(you)化(hua)導(dao)流設計(ji);
          內表面拋光,Ra≤0.6μm;外(wai)表(biao)面(mian)拋光(guang)或亞光處理;
          大視(shi)角(jiao)長(chang)條(tiao)視(shi)鏡,pH電(dian)極、DO電(dian)極、溫度電(dian)極接口(kou)齊(qi)備(bei);
          罐(guan)蓋(gai)配(pei)有火焰接種口(kou)和(he)補(bu)料(liao)備(bei)用(yong)接口(kou)等

          Stainless steel SUS316L / SUS304 Material;

          Jacket temperature control and optimization of diversion design;

          Internal surface polishing, RA ≤ 0.6 μ m; External surface polishing or matte treatment (glass shot blasting);

          Long strip mirror with large viewing angle, complete interfaces of pH electrode, do electrode and temperature electrode;

          The tank cover is equipped with flame inoculation port and feeding standby interface, etc

          攪拌系(xi)統

          Mixing System

          頂入式(shi)機(ji)械(xie)攪拌系(xi)統;無菌機(ji)封(feng)系(xi)統;直(zhi)流攪拌電(dian)機(ji)(10L及(ji)以(yi)下)或交(jiao)流電(dian)機(ji);
          標(biao)配(pei)2層平直葉(ye)輪(lun),壹(yi)級(ji)高效消(xiao)泡槳(jiang);另(ling)有斜(xie)葉(ye)、彎葉(ye)、軸(zhou)向(xiang)流槳葉(ye)等(deng)可(ke)選(xuan);
          可調(tiao)速,數字化(hua)設定(ding)轉速控制

          Jacking mechanical mixing system; Aseptic mechanical sealing system; DC mixing motor (10L and below) or AC motor;

          Standard configuration: 2-layer flat impeller and one-stage high-efficiency defoaming paddle; There are also inclined blades, curved blades, axial flow blades, etc;

          Adjustable speed, digital setting speed control

          結構(gou)方式(shi)

          Structure Mode

          落地(di)式框架結構(gou),節省空間(jian),萬向腳(jiao)輪,操作方便(bian)

          Floor type frame structure, space saving, universal casters, convenient operation

          通(tong)氣系(xi)統Ventilation System

          深層(ceng)通(tong)氣,全(quan)不(bu)銹鋼(gang)管(guan)路;
          玻(bo)璃(li)轉子流量計(ji)顯(xian)示(shi),壓(ya)力(li)顯(xian)示(shi),手動閥門調(tiao)節流量;
          配(pei)備(bei)不(bu)銹鋼(gang)外殼(ke)的(de)高效除菌過(guo)濾(lv)器,過(guo)濾(lv)精(jing)度0.01μm;
          需(xu)外源(yuan)壓縮空氣(qi),配(pei)備(bei)優(you)質(zhi)除水穩(wen)壓(ya)裝(zhuang)置(zhi),持續穩(wen)定(ding)供(gong)氣;
          可選配(pei)質量流量控制器自動(dong)控制空(kong)氣(qi)流量

          Deep ventilation, all stainless steel pipeline;

          Glass rotor flowmeter display, pressure display, manual valve adjustment flow;

          High efficiency sterilizing filter equipped with stainless steel housing, with a filtration accuracy of 0.01 μ m;

          External compressed air is required, equipped with high-quality water removal and pressure stabilizing devices, to continuously and stably supply gas;

          Optional mass flow controller for automatic control of air flow

          罐(guan)壓控制

          Tank Pressure Control

          頂部排(pai)氣口(kou)配(pei)置(zhi)指針(zhen)式(shi)壓(ya)力(li)表顯示罐壓(ya),不(bu)銹鋼(gang)閥門手動調(tiao)節;
          可(ke)選配(pei)進口(kou)壓力(li)變(bian)送(song)器和(he)自動(dong)調(tiao)節閥實現(xian)罐(guan)壓(ya)自動(dong)控制

          The top exhaust port is equipped with a pointer pressure gauge to display the tank pressure, and the stainless steel valve is manually adjusted;

          It can be equipped with inlet pressure transmitter and automatic regulating valve to realize automatic control of tank pressure

          溫度控制/Temperature Control

          在(zai)線檢(jian)測,數(shu)字化(hua)設定(ding),自動(dong)/手動控制自由(you)切換(huan);
          德國(guo)Pt-100溫度探(tan)頭和(he)數(shu)字(zi)式溫度儀(yi)表;
          電(dian)加熱(re)恒溫水箱(xiang)與外(wai)源冷卻水自動(dong)控制溫度

          Online detection, digital setting, automatic / manual control, free switching;

          German PT-100 temperature probe and digital temperature instrument;

          Automatic temperature control of electric heating thermostatic water tank and external cooling water

          Ph控制

          Ph Control

          在(zai)線檢(jian)測,1路(lu)或2路(lu)蠕(ru)動泵(beng)自動(dong)流加堿或酸液進行調(tiao)節;
          進(jin)口(kou)梅特(te)勒(漢密爾(er)頓(dun))pH電(dian)極,可高溫蒸(zheng)汽消毒(du)

          Online detection, 1 or 2 peristaltic pumps automatically add alkali or acid for regulation;

          Imported Mettler (Hamilton) pH electrode, which can be sterilized by high temperature steam

          溶(rong)氧(Do)

          Dissolved Oxygen (Do)

          在(zai)線檢(jian)測,範(fan)圍(wei)0-100%或(huo)0-200%;
          進(jin)口(kou)梅特(te)勒(漢密爾(er)頓(dun))DO電(dian)極,可高溫蒸(zheng)汽消毒(du);
          可(ke)選(xuan)與(yu)轉速、通(tong)氣量(liang)聯動控制(訂(ding)購時(shi)需(xu)明(ming)確)

          Online detection, range 0-100% or 0-200%;

          Imported Mettler (Hamilton) do electrode, which can be sterilized by high temperature steam;

          Optional linkage control with speed and ventilation (to be specified when ordering)

          補(bu)料控制Replenishment Control

          標(biao)配(pei)1路/2路等多(duo)路蠕(ru)動泵(beng)時(shi)間(jian)比(bi)例(li)流加補料,流加量累積(ji)顯(xian)示、記錄

          It is equipped with 1-way / 2-way and other multi-channel peristaltic pumps as standard, with time proportional flow feeding and feeding, and the cumulative flow feeding amount is displayed and recorded

          消(xiao)泡方式Defoaming Mode

          傳(chuan)導(dao)式(shi)泡(pao)沫(mo)電(dian)極,泡沫(mo)異常狀況自動(dong)報(bao)警;
          標(biao)配(pei)1路蠕(ru)動泵(beng)自動(dong)/手動流加消泡劑(ji),流加量累積(ji)顯(xian)示、記錄

          The conductive foam electrode automatically alarm the abnormal condition of foam.

          One peristaltic pump is equipped as standard for automatic / manual flow of defoamer, and the cumulative flow dosage is displayed and recorded

          控制系(xi)統

          Control System

          應用工(gong)業(ye)級MC-bio控制系(xi)統,采(cai)用(yong)西門子PLC控制器;
          32位真彩(cai)色觸摸(mo)屏操作界(jie)面(mian),功(gong)能(neng)齊(qi)全(quan)、運行穩定(ding);
          另(ling)有A型(xing)簡易(yi)型分(fen)儀(yi)表控制系(xi)統可(ke)選(xuan)

          Apply industrial MC bio control system and Siemens PLC controller;

          32-bit true color touch screen operation interface with complete functions and stable operation;

          Another type a simple instrument control system is optional

          滅菌方(fang)式/Sterilization Method

          在位滅菌,手動控制,需(xu)接外源(yuan)飽和(he)蒸(zheng)汽

          In place sterilization, manual control, need to connect external saturated steam

          可選(xuan)配(pei)項(xiang)/Optional Configuration

          1.多(duo)路補料(liao) Multiple feeding
          2.全(quan)自動(dong)滅菌 Automatic sterilization(AUTO-SIP)
          3.補(bu)料稱(cheng)重 Feeding and weighing
          4.罐體(ti)稱(cheng)重 Tank weighing
          5.富(fu)氧旁路 Oxygen enriched bypass
          6.氧化(hua)還(hai)原電(dian)位在線檢(jian)測 On line detection of redox potential
          7.空(kong)氣流量自動(dong)檢測與(yu)控制 Automatic detection and control of air flow
          8.尾(wei)氣(qi)CH4,O2、CO2含(han)量在(zai)線檢(jian)測 Online detection of CH4, O2 and CO2 content in tail gas
          9.甲(jia)醇(乙(yi)醇)含(han)量在(zai)線檢(jian)測 Online detection of methanol (ethanol) content
          10.葡(pu)萄糖(tang)、特(te)定(ding)氨基酸在線檢(jian)測 On line detection of glucose and specific amino acids

          設(she)備(bei)特(te)點Equipment Characteristics

          在(zai)位滅菌,安全(quan)可靠,培養基濃度準(zhun)確;
          無傳(chuan)動泄(xie)漏(lou)風險;
          大視(shi)角(jiao)縱向視(shi)鏡觀(guan)測清(qing)晰;
          接種方(fang)式多(duo)樣可(ke)靠(kao)(標(biao)配(pei)火焰接種口(kou),差壓(ya)接種口(kou)等多(duo)種形(xing)式(shi)可(ke)選(xuan));
          落地式罐型(xing)美(mei)觀(guan)大方;
          操作拆(chai)裝(zhuang)容(rong)易(yi);
          特(te)殊規格(ge)可以(yi)定(ding)制(zhi)。

          In situ sterilization, safe and reliable, accurate medium concentration;

          No risk of transmission leakage;

          Large viewing angle longitudinal mirror observation is clear;

          Various and reliable inoculation methods (standard flame inoculation port, differential pressure inoculation port and other forms are optional);

          Floor type tank, beautiful and generous;

          Easy operation and disassembly;

          Special specifications can be customized.

           

           

           

           

           

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